Product Description

CZPT is a professional manufacturer in slewing ring bearings since 1993. We can also design and make other standard and non-standard ball slewing ring bearings, roller slewing bearings and precision slewing ring bearings as per customer's different technical requirements.

Slewing ring bearing is also called slewing ring, slewing bearing, turntable bearing, and rotary bearing.
Slewing ring bearing is a bearing that CZPT to bear axial load, radial load and overturning torque. Under normal circumstances, slewing ring bearings have their own mounting holes, lubricant holes and seal holes, to meet the different needs of the various host working under the various conditions;

On the other hand, slewing ring bearing itself has characteristics of compact structure, CZPT rotating convenient, easy to install and maintaining easily.

Slewing Ring Bearings------Types:
1.       4 point contact ball slewing ring bearings
2.       double row ball 4 point contact slewing ring bearings(same diameter ball; different diameter ball)
3.       cross roller slewing ring bearings
4.       triple row cylindrical roller combined slewing ring bearings
5.       ball roller combined slewing ring bearings
6.       light flanged slewing ring bearings

Slewing Ring Bearings------Technical Data:
1.       Material: 42CrMo, 50Mn
2.       Precision: P0. P6. P5.
3.       Outside diameter: 200~9500mm
4.       Cage/retainer: Nylon or aluminum
5.       Gear type: non-geared, internal gear and external gear, gear hardened

Slewing Ring Bearings------Applications:
Slewing ring bearings are widely used in industry and known as "the machine joints"
Hereunder is the specific slewing bearing applications
1. Construction machinery (e.g. cranes, excavators, loader, scraper)
2. Metallurgical machinery (e.g. for steel plant)
3. Heavy machinery equipments (e.g. mining machinery, concrete machinery)
4. Marine machinery equipment (e.g. vessel, port hoisting machine, port oil transfer equipment, onshore and offshore crane)
5. Light machinery equipments (e.g. paper machine, plastic, rubber machine, weave machine)
6. Wind power generator
7. Military products (e.g. aerospace machinery)
8. Packing machinery

Slewing Ring Bearings------Packaging Details:
Step 1: Covered with the anti-rust oil
Step 2: wrapped with the plastic film;
Step 3: Packed with Kraft paper and professional belts;
Step 4: Put into wooden box to avoid the rust or the moist;
Remark: Normally, plastic film+ Kraft +belt+ wooden box, but customized packing available,

Our Advantages:
1. Good quality and competitive price
2. Trial order accepted
3. ISO certified company
4. OEM and ODM accepted
5. Manufacturing slewing ring bearings since 2000

CZPT Slewing bearing models:
 

Cross Roller slewing bearing with internal gear 
R8-30N3 R8-35N3 R8-39N3 R8-42N3 R8-44N3
R8-46N3 R8-49N3 R8-52N3 R9-55N3 R9-59N3
R9-63N3 R9-67N3 R11-71N3 R11-75N3 R11-79N3
Cross Roller slewing bearing with external gear
R8-30E3 R8-35E3 R8-39E3 R8-42E3 R8-44E3
R8-46E3 R8-49E3 R8-52E3 R9-55E3 R9-59E3
R9-63E3 R9-67E3 R11-71E3 R11-75E3 R11-79E3

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Standard or Nonstandard: Standard
Feature: Cold-Resistant, Corrosion-Resistant, Heat-Resistant
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Double-Row
Roller Type: Deep Groove Raceway
Material: 50mn 42CrMo
Samples:
US$ 300/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

cross roller bearing

What are the challenges and solutions for managing complex loads and rotational accuracy in cross roller bearings?

Managing complex loads and maintaining rotational accuracy are crucial challenges in cross roller bearings. These bearings often encounter demanding operating conditions that require effective solutions to ensure optimal performance.

  • Challenges:
  • 1. Complex Loads: Cross roller bearings may experience a combination of radial, axial, and moment loads. These loads can vary in magnitude, direction, and frequency, posing challenges in distributing the loads evenly across the bearing structure and minimizing stress concentrations.

    2. Rotational Accuracy: Maintaining precise rotational accuracy is essential in applications where accurate positioning, motion control, and alignment are critical. Factors such as manufacturing tolerances, bearing clearance, and external disturbances can affect the rotational accuracy of cross roller bearings.

  • Solutions:
  • 1. Optimized Bearing Design: Cross roller bearings are designed with specific load capacities and rigidity to handle complex loads. Manufacturers optimize the bearing's internal geometry, material selection, and heat treatment processes to enhance load distribution and minimize stress concentrations. This enables the bearing to withstand varying loads and maintain structural integrity.

    2. Precision Manufacturing: Achieving high rotational accuracy starts with precision manufacturing processes. Tight manufacturing tolerances and stringent quality control measures help ensure consistent dimensions and geometries of the bearing components. This minimizes variations and deviations that can impact rotational accuracy.

    3. Preload and Clearance Adjustment: Proper preload and clearance adjustment are crucial for managing complex loads and maintaining rotational accuracy. Preload, achieved through controlled axial displacement or the use of spacers, eliminates internal clearance and enhances rigidity, reducing the effects of external forces. Careful adjustment of clearance ensures smooth operation while minimizing excessive play and maintaining accuracy.

    4. Lubrication: Lubrication plays a vital role in managing complex loads and rotational accuracy. Appropriate lubrication reduces friction, minimizes wear, and dissipates heat generated during operation. The selection of the right lubricant, based on operating conditions and load requirements, ensures smooth rotation and helps maintain accuracy over extended periods.

    5. Sealing and Contamination Control: Proper sealing and contamination control measures are essential for protecting cross roller bearings from external contaminants such as dust, dirt, and moisture. Seals and shields prevent ingress of harmful particles, maintaining the integrity of the bearing surfaces and minimizing wear that can affect rotational accuracy.

    6. Mounting and Alignment: Accurate mounting and alignment of cross roller bearings are critical for achieving optimal performance. Careful attention should be given to the mounting surfaces, ensuring flatness and perpendicularity, to minimize misalignment and stress concentrations that can impact load distribution and rotational accuracy.

In summary, managing complex loads and rotational accuracy in cross roller bearings requires optimized bearing design, precision manufacturing, proper preload and clearance adjustment, appropriate lubrication, sealing and contamination control, as well as accurate mounting and alignment. By addressing these challenges and implementing effective solutions, cross roller bearings can deliver reliable and precise performance in a wide range of applications.

cross roller bearing

How do cross roller bearings contribute to the proper functioning of aerospace components?

Cross roller bearings play a crucial role in ensuring the proper functioning of aerospace components. These bearings offer several benefits and contribute to the reliable and efficient operation of various aerospace systems. Here's a detailed look at how cross roller bearings contribute to the proper functioning of aerospace components:

  • Compact Design:
  • Cross roller bearings have a compact design that allows for efficient use of space in aerospace components. Their thin and lightweight structure enables them to be integrated into tight spaces without adding excessive weight or bulk. This compact design is especially advantageous in aerospace applications where weight reduction and space optimization are critical factors.

  • High Load Capacity:
  • Cross roller bearings are designed to handle high radial, axial, and moment loads. They feature crossed rollers arranged at right angles to one another, which enables them to distribute load forces in multiple directions. This high load capacity is essential in aerospace components that experience significant forces and loads during operation, such as landing gear systems, control surfaces, and actuators.

  • Stiffness and Precision:
  • Cross roller bearings offer high stiffness and precision, making them suitable for aerospace applications that require precise positioning and motion control. Their unique design and preloaded arrangement of rollers result in minimal deflection and high rigidity, ensuring accurate and repeatable performance. Aerospace components, such as robotic arms, control mechanisms, and guidance systems, benefit from the stiffness and precision of cross roller bearings.

  • Low Friction and Energy Efficiency:
  • Cross roller bearings are designed to minimize friction and energy losses. The rolling contact between the crossed rollers and raceways reduces friction, resulting in smooth and efficient motion. This low friction characteristic contributes to energy efficiency in aerospace systems, where reducing power consumption and maximizing operational efficiency are crucial considerations.

  • High-Speed Capability:
  • Cross roller bearings are capable of operating at high speeds without sacrificing performance. Their low rotational inertia and optimized design allow them to handle rotational speeds encountered in aerospace applications, such as turbine engines, gearbox systems, and rotating assemblies. The ability to maintain performance and reliability at high speeds is essential for aerospace components that operate under demanding conditions.

  • Reliability and Durability:
  • Cross roller bearings are engineered to provide high reliability and durability in aerospace environments. They are designed to withstand harsh operating conditions, including high temperatures, vibration, shock, and contamination. Aerospace components, such as aircraft engines, landing gear, and control systems, rely on the robustness and longevity of cross roller bearings to ensure continuous and safe operation throughout their service life.

In summary, cross roller bearings play a vital role in the proper functioning of aerospace components. Their compact design, high load capacity, stiffness, precision, low friction, high-speed capability, and reliability contribute to the efficiency, performance, and safety of various aerospace systems. By providing reliable motion control, load support, and durability, cross roller bearings are essential components in aerospace applications, enabling the successful operation of aircraft, spacecraft, and other aerospace platforms.

cross roller bearing

What factors should be considered when selecting a cross roller bearing for a specific application?

When selecting a cross roller bearing for a specific application, several factors need to be carefully considered. These factors ensure that the chosen bearing meets the requirements of the application in terms of performance, reliability, and longevity. Here are the key factors to consider when selecting a cross roller bearing:

  • Load Requirements:
  • First and foremost, the load requirements of the application must be assessed. Consider the magnitude and direction of the loads, including radial, axial, and moment loads. Determine the maximum load capacity needed and ensure that the selected cross roller bearing can handle the anticipated loads without excessive deflection or premature failure.

  • Precision and Accuracy:
  • If the application requires precise positioning or motion control, the level of required precision and accuracy should be evaluated. Cross roller bearings are known for their excellent rotational accuracy, but the specific requirements of the application should be matched with the bearing's precision level. Consider factors such as the permissible deviation, repeatability, and smoothness of operation.

  • Space Limitations:
  • Assess the available installation space in the application. Cross roller bearings are compact and space-saving, making them suitable for applications with limited space. Measure the dimensions and ensure that the selected bearing can be accommodated without interference or compromising other components.

  • Environmental Conditions:
  • Consider the environmental conditions in which the cross roller bearing will operate. Evaluate factors such as temperature, humidity, dust, chemicals, and potential exposure to contaminants. Choose a bearing that is designed to withstand the specific environmental conditions to ensure optimal performance and longevity.

  • Speed and Acceleration:
  • Assess the required speed and acceleration parameters of the application. Cross roller bearings have speed limitations, and exceeding these limits can lead to increased friction, heat generation, and premature wear. Consider the rotational speed and acceleration requirements and select a bearing that can operate within the desired speed range without compromising performance or reliability.

  • Mounting and Integration:
  • Consider the mounting and integration aspects of the cross roller bearing. Evaluate the mounting method, available space for mounting components, and the overall system design. Ensure that the selected bearing can be easily integrated into the application with appropriate mounting options and compatibility with other system components.

  • Maintenance and Service Life:
  • Assess the maintenance requirements and expected service life of the cross roller bearing. Consider factors such as lubrication needs, accessibility for maintenance, and the desired operating lifespan. Choose a bearing that aligns with the maintenance capabilities and longevity expectations of the application.

  • Cost and Availability:
  • Evaluate the cost-effectiveness and availability of the cross roller bearing. Consider the budget constraints of the application and compare the pricing of different bearing options. Additionally, ensure that the selected bearing is readily available from reliable suppliers to avoid delays or difficulties in sourcing replacements or spare parts.

By carefully considering these factors, it is possible to select the most suitable cross roller bearing for a specific application. Taking into account the load requirements, precision needs, space limitations, environmental conditions, speed and acceleration parameters, mounting considerations, maintenance requirements, and cost-effectiveness ensures that the chosen bearing will deliver optimal performance, reliability, and longevity in the intended application.

China Custom CZPT Cross Roller Slewing Bearings Turntable Bearings with External Teeth R8-39e3   bearing and raceChina Custom CZPT Cross Roller Slewing Bearings Turntable Bearings with External Teeth R8-39e3   bearing and race
editor by CX 2024-05-14